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All posts for the month September, 2016

Here’s another relatively artistic project. I made this clock as a gift for someone:

Laser cut clock with a 12-point mandala face

Laser cut clock with a 12-point mandala face

The build was pretty straightforward. First, I searched online for mandala designs, and I started with one that I liked. The hardest part of this stage was finding designs that were 12-pointed; most mandalas have a 2^n number of points.

Next, I used Inkscape to vectorize the mandala and modified it to be appropriate for laser cutting. This included selecting parts to be engraved and cut as well as some tweaks to the design. I like making renderings to give me an idea of what the final project will look like, so I added some additional layers and a woodgrain bitmap to produce this preview.

This image gives a picture as to what the mandala would look like before laser cutting; I could use the same technique to visualize other designs cut and etched in cherry wood.

This image gives a picture as to what the mandala would look like before laser cutting; I could use the same technique to visualize other designs cut and etched in cherry wood.

Satisfied with the design, I purchased some 1/4″ cherry wood and lasered it out.

Before cutting, I covered the piece in masking tape to protect the finish. It was a pain to remove the masking tape from all the little regions, but the result looks good. You can still see a piece of tape on the piece in this picture.

Before cutting, I covered the piece in masking tape to protect the finish. It was a pain to remove the masking tape from all the little regions, but the result looks good. You can still see a piece of tape on the piece in this picture.

I think settings on laser cutters always take some tuning, so, for reference, I used these settings on a 30W laser cutter.

  • Cutting power: 100%
  • Cutting speed 32%
  • Cutting frequency: 2500Hz
  • Raster power: 25%
  • Raster speed: 100%
  • Raster resolution: 500dpi

Next, I applied linseed oil to the result. I bought a small clock movement with brass parts, which I inserted into the hole in the face.

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My favorite part is how the color changes depending on whether you’re looking at it along the grain or against the grain. One way, it looks golden, and the other way, it looks reddish in color.

Hiya! I haven’t made any posts recently, so I’ve got a backlog of a couple projects to write about. Besides personal projects, I’ve also had a lot of life updates in the past year. First, I graduated! I interned at two companies, and now I’m back at school, working on a master’s program with the Biomechatronics Group.

In contrast to all these technical endeavors, I thought I’d start off with some relatively artsy projects.

Recently, I’ve been learning to spin fire fans. A video speaks a thousand pictures, so here’s a video from my very first fire fan performance, at Steer Roast 2016. Credit to Ivan F for the video.

Prior to getting fire fans, I wanted to build some practice fans. Here’s my first prototype:

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Here’s my first prototype, cut out of green acrylic.

I sketched up a lotus shape in solidworks and cut the shape out of 1/4″ acrylic with a laser cutter. Acrylic is not the appropriate material for the final application — you can see this fan already has a crack in it, but I wanted something to play around with first.

Based on this version, I changed some thicknesses and cut new fans out of 1/2″ clear polycarbonate. The polycarbonate is more appropriate for the impacts that I expect these fans to take. I got polycarbonate from a lab cleanout on campus–the sheets used to be splash shields for some kind of chemical process. I used a waterjet to cut out this version

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I sanded down the finger hole in the middle to be more comfortable

Now that I have some fire fans to compare the weight with, I’ll make some more modifications. One popular choice of material for practice fans is HDPE for its slickness. Indeed, the polycarbonate fans I made are rough on the hands. However, HDPE is very brittle for this application. I’m considering making polycarbonate fans with press-fit HDPE finger rings for my next version. I also like how the polycarbonate is translucent–I’m considering inserting LEDs in my next version to made a rave-ready pair of practice fans.

What do you think would be good features in fans like these?